ESM Series

ESM-140

Single-channel TRIAC smart dimmer module. Adds smart capability to any wall switch — luxury or standard. 120VAC, Matter over WiFi, fits standard US 3.5" back boxes.

REV 3.1 · 45.5×54mm · 4-LAYER PCB · ESP32-C6 · MATTER 1.0

What It Does

The ESM-140 sits inline between your wall switch and your lights. It reads the switch signal — whether that's a momentary press, a toggle position, or a 0-10V dimmer level — and controls the connected light via phase-angle TRIAC dimming.

Simultaneously, it exposes the light as a Matter "Dimmable Light" device on your WiFi network, giving Google Home, Apple Home, and Amazon Alexa full control over on/off state and brightness.

What's Included

  • ESM-140 PCB module (assembled, tested)
  • 3D-printed enclosure (Alumide finish)
  • QR code label for Matter commissioning
  • Quick-start wiring guide

Firmware is pre-flashed. No programming cable needed for setup. OTA updates are delivered automatically.

Switch Auto-Detection

On first power-up, the ESM-140 monitors the switch input for 5 seconds and automatically determines the switch type:

  • Push Button (Momentary) — Brief contact closure toggles light on/off
  • Toggle (Latching) — Light state follows physical switch position
  • 0-10V Dimmer — Analog voltage sets brightness, push button for on/off

Smart Home Integration

Matter 1.0 certified. The ESM-140 appears as a standard "Dimmable Light" endpoint. Any Matter-compatible controller can discover and control it.

  • Google Home — voice, app, routines, Nest integration
  • Apple Home — Siri, Home app, HomeKit automations
  • Amazon Alexa — voice, app, routines, groups
  • Samsung SmartThings — full Matter support

Electrical

Input Voltage120VAC, 60Hz (US residential)
Max Load Current16A (BTA16-600BW TRIAC)
Dimming MethodLeading-edge phase-angle (TRIAC)
Dimming Range0-100%, smooth 256-step resolution
Compatible LoadsTRIAC-dimmable LED drivers, incandescent, halogen
Switch InputDry contact (momentary/latching) or 0-10V analog
Internal PSUHLK-PM03 AC-DC, 3.3V output
Fuse250V rated, board-mounted

Wireless & Protocol

MicrocontrollerESP32-C6-MINI-1 (RISC-V, 160MHz)
WiFi802.11ax (WiFi 6), 2.4GHz
BluetoothBLE 5.0 (commissioning only)
Thread802.15.4 (available, not used in current firmware)
Smart HomeMatter 1.0 — Dimmable Light endpoint
CommissioningBLE + QR code scan
Firmware UpdatesOTA via WiFi (dual-partition failsafe)

Physical

PCB Dimensions45.5 × 54mm
Layer Count4-layer, high-CTI FR-4
Isolation4.5mm milled slot, HV/LV barrier with DIP-6 optocoupler bridge
Enclosure3D-printed Alumide, M2 screw assembly
MountingFits inside US single-gang 3.5" deep back box
ConnectorsJ1: Line/Neutral/Load (power) · J3: DRY/V010/GND (signal) · J5: USB-C (flash only)
IndicatorsTeal LED — fast blink (commissioning), breathing (running), solid (error)

Safety

Design StandardUL 60730 / IEC 60664-1
Creepage≥8.0mm (slot path: setback + 1.6mm board + 4.5mm slot + 1.6mm board + setback)
Clearance4.5mm (slot width), exceeds 3.0mm requirement
Thermal ProtectionNTC thermistor — warning at 85°C, shutdown at 95°C
GroundChassis ground lug, PE connection point

Power Side (J1)

  • LINE — Hot wire from breaker (black)
  • NEUTRAL — Neutral return (white)
  • LOAD — Dimmed output to light fixture

Wire inline exactly where a standard dimmer switch would go. The module sits between the switch/breaker and the light.

Signal Side (J3)

  • DRY_CH1 — Dry contact from any push/toggle switch
  • V010_IN — 0-10V signal from any rotary dimmer or slider
  • GND — Signal ground reference

Connect whichever signal your switch provides. The module auto-detects the type. For push/toggle switches, connect DRY_CH1 and GND only.

BREAKER 120VAC LINE NEUTRAL ESM-140 ELECTRO SMART LOAD NEUTRAL LIGHT FIXTURE WALL SWITCH SIG GND

Galvanic Isolation

4.5mm milled isolation slot separates high-voltage TRIAC circuitry from the low-voltage ESP32 and signal inputs. All crossings use DIP-6 optocouplers straddling the barrier.

Thermal Protection

On-board NTC thermistor continuously monitors temperature. Automatic power reduction at 85°C. Full shutdown at 95°C to protect the module and your wiring.

OTA Failsafe

Dual-partition firmware layout. If an OTA update fails, the module automatically rolls back to the last known good firmware. No bricking, no service calls.

Prototype Stage

PRECISION CONTROL.
NATIVE INTELLIGENCE.

The ESM-140 is in active development. Be the first to know when it ships.

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